Telsonic Telso®Splice TS3

Product Benefits

  • Cross sections from 0.26 mm² to 40 mm²
  • Large cross-sectional range with the same machine
  • Easy to operate and maintain
  • Production server for distributing orders between Telso®Splice systems
  • Quality check with Telsonic Quality Control Center TQCC

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    The Telso®Splice TS3 is a tried-and-tested, sophisticated ultrasonic wire welding system for splicing cross sections from 0.26 mm² to 40 mm². It is perfect for small welded splices and its light-weight and compact design makes it ideal for portable applications such as cable harnesses on assembly boards. It can also be used in preproduction and is available in a variety of table-top and standing table configurations. The Telso®Splice features highly intuitive touchscreen operation. Jobs, splices and sequences can be defined easily on the screen or loaded via the Telso®CON data interface. Integration into MES environments is done via corresponding software plugins; for example, for the 4Wire CAO from Di.IT or customer-specific systems. Alongside the standard limit value monitoring, a bad parts cutter, anti side-splice accessory, wire stops and a user and rights management system help guarantee the highest level of quality.


    Area of application

    Ultrasonic joining technology is widely used to produce reliable electrical connections in the automotive industry, as well as in a broad range of other fields. The benefits of ultrasonic wire splicing include lower electrical resistance, improved cost efficiency and a high level of protection against corrosion. Typical applications include wire splicing in preproduction and wire harnesses on assembly boards or the compaction of wires. Copper-to-copper and copper-to-aluminium combinations can be welded with the same machine.

    Processing Capabilities

    • Single splices and splice sequences
    • High-voltage multi-conductor cables
    • Twisted data cables
    • Inline and end splices
    • Center-strip splice
    • Wire compaction
    • Copper and aluminium wires


    High-voltage multi-conductor cables

    Copper and aluminium inline splices

    Inline splices

    End splices